EN
Home > Products > Flat Pack Container House > 40Ft Flat Pack Container House
40Ft export-standard flat pack container house—12192×2435×2896mm, 29㎡ internal area, 2.4mm reinforced steel frame, 75mm high-density rock wool panel, A-grade fireproof, 12-level wind resistance, 25-year design life, compliant with global export logistics.
OCM’s 40Ft Export-Standard Flat Pack Container House is engineered strictly to international export specifications and the provided technical requirements, tailored for large-scale cross-border B2B/B2C clients in global construction, mining, energy, and infrastructure sectors. As the flagship large-size model, it addresses the limitations of 20Ft units in handling large teams and integrated functional needs, while retaining the core advantages of flat pack design—full disassembly, labeled components, and space-efficient shipping.
Crafted with a 2.4mm galvanized steel column (250×180×2800mm) and reinforced roof beam (C80×40×15×2.0mm), the structure achieves exceptional rigidity to withstand the stress of 12m-length spans . The wall panels adopt V950-type 0.4mm aluminum-zinc color steel sheet + 75mm high-density rock wool (80kg/m³), ensuring A-grade fire resistance, superior thermal insulation (thermal conductivity ≤0.038 W/(m·K)), and sound insulation (≥45dB) . The 18mm waterproof cement fiberboard flooring with 2.0mm wear-resistant PVC finish supports a floor load capacity of 2.5kN/m², suitable for dense office equipment or multiple dormitory beds.
The bolted connection system, enhanced with anti-loose rivets and shear keys, allows 3-4 workers to complete assembly in 6-8 hours with basic tools . It holds international certifications including ISO 9001, CE, SGS, and A-grade fire safety, complying with EU EN 14015, US ICC, and Asian building standards for seamless customs clearance in global markets. The flat pack design enables 8 units to fit in a 40GP container and 10 units in a 40HQ container, optimizing cross-border shipping costs by 30% compared to equivalent 20Ft combinations . Equipped with Chint-brand electrical components (main line 6mm², air conditioning line 4mm²) and customizable voltage (110V/220V), it adapts to regional power standards worldwide. With a 25-year structural design life and ≥800 times of disassembly/reassembly capacity, it meets the long-term reuse needs of large-scale multi-phase projects.
| External Size (Assembled) | 12192mm × 2435mm × 2896mm |
| Internal Area | 29.0㎡ |
| Gross Weight | 3850kg |
| Material | Galvanized steel frame (column: 2.4mm 250×180×2800; beam: C80×40×15×2.0), V950-type 0.4mm aluminum-zinc color steel sheet + 75mm rock wool panel (80kg/m³), 18mm waterproof cement fiberboard |
| Fire Safety Rating | A-grade (non-combustible rock wool core) |
| Wind/Seismic Resistance | 12-level wind resistance (≥32.7m/s); 8-degree seismic resistance |
| Load Capacity | Floor: 2.5kN/m²; Roof: 0.8kN/m²; Stackable up to 2 layers |
| Flooring | 18mm waterproof cement fiberboard + 2.0mm wear-resistant PVC floor |
| Door/Window | 970mm×1970mm 50-panel steel door (double-sided 0.4mm steel, anti-theft lock); 930mm×1200mm plastic steel hollow sliding windows (4 units, double-glass) |
| Electrical System | Distribution box×1, 3-hole socket×2, 5-hole socket×6, single switch×2, industrial socket×2, 36W strip light×4, air conditioning interface×1 |
| Optional Configurations | 831-type ceiling tile, integrated wall panel, column internal corner trim, skirting board, solar panel mounting frame |
| Service Life | 25-year structural design life |
| Shipping Package | Fully disassembled (8 units/40GP container; 10 units/40HQ container) |
| Certification | ISO 9001, CE, SGS, A-grade fire safety, anti-corrosion, export compliance certification |
1.Overseas Large-Scale Project Departments: Serve as integrated command centers for cross-border construction groups, with internal space divided into reception areas, project management offices, multi-person meeting rooms (accommodating 20+ people), and document storage zones. The reinforced structure withstands machinery vibrations, while sound insulation ensures clear communication during on-site coordination, eliminating the need for multiple 20Ft units to meet functional needs.
2.Scaled Worker Dormitories for Mega-Projects: Accommodate 12-16 workers with modular layouts (4-6 independent bedrooms + shared lounge area), equipped with built-in lockers, charging stations, and cross-ventilation systems. Ideal for overseas high-speed rail, port, or dam construction sites, it improves living comfort and team cohesion compared to cramped 20Ft dormitories.
3.Integrated Functional Camps in Remote Areas: Combine with kitchen, bathroom, and dining modules to form self-sufficient bases for overseas mining, oilfield, or wind power projects. The 40Ft unit serves as the core hub—housing offices, dormitories, and staff canteens (seating 30+ people), while supporting seamless connection to auxiliary modules via standardized interfaces, reducing on-site construction complexity.
4.Temporary Medical & Relief Facilities: Deploy as mobile clinics or disaster relief shelters in overseas humanitarian aid missions. The spacious interior can be divided into consultation rooms, pharmacy, observation wards, and nurse stations, with pre-installed medical equipment mounting points and sterile material storage areas. Rapid assembly (6-8 hours) and A-grade fireproofing meet urgent public health needs in disaster-stricken or underserved regions.
5.Commercial Supporting Spaces for Construction Camps: Transform into on-site supermarkets, cafeterias, or recreational rooms to enhance employee well-being in long-term overseas projects. The large floor area supports shelf layouts, catering equipment installation, and entertainment facilities (such as table tennis tables or book corners), creating a comprehensive living environment that 20Ft units cannot match.
6.Modular School Buildings in Developing Countries: Batch-deploy as classrooms, teacher offices, or libraries to address educational infrastructure shortages. Each 40Ft unit can accommodate 30+ students with desks, blackboards, and lighting systems, while multiple units can be connected to form a complete campus, adapting to rural or post-disaster reconstruction needs.
For cross-border projects requiring large-scale, integrated temporary spaces, this 40Ft export-standard flat pack container house delivers unmatched efficiency and reliability—share your target market, project scale, and functional requirements for a tailored shipping and deployment plan.
1.Superior Structural Stability: 2.4mm thick galvanized steel columns and C-type reinforced beams enhance anti-deformation and anti-vibration performance by 40% compared to standard 40Ft containers, supporting 2-layer stacking and withstanding harsh worksite conditions.
2.Exceptional Space Utilization: 29㎡ internal area (twice that of a 20Ft unit) enables multi-functional zoning (up to 6 independent spaces) without compromising movement, reducing on-site assembly complexity by eliminating the need for multiple small units.
3.Cost-Efficient Export Logistics: Flat pack design optimizes loading capacity (10 units/40HQ container), reducing unit shipping costs by 25% per square meter compared to 20Ft units. Compliance with international shipping dimensions avoids oversize cargo fees.
4.Global Export Compliance: Certified to ISO 9001, CE, and SGS standards, it meets import regulations in over 100 countries. Voltage customization (110V/220V) and plug type adaptation eliminate on-site modifications.
5.Enhanced Energy Efficiency: 75mm high-density rock wool insulation and double-glazed windows reduce energy consumption by 30-40%, lowering operational costs for long-term use in extreme climates (-40℃ to 60℃).
6.Seamless Functional Integration: Pre-reserved water, electricity, and ventilation pipelines support plug-and-play connection with kitchen, bathroom, and HVAC modules, adapting to diverse needs from office hubs to full-service living quarters.
7.Long-Term Durability: 25-year service life and ≥800 disassembly cycles maximize ROI for multi-project reuse. Anti-corrosion galvanized frames and moisture-resistant panels ensure longevity in coastal, humid, or dusty environments.
8.Rapid Bulk Deployment: 3-4 workers complete one unit in 6-8 hours, with batch deployment supporting parallel construction (10 units installed in 2-3 days). Detailed 3D manuals and video tutorials eliminate the need for professional labor.
With its robust structure, global adaptability, and large-scale potential, this 40Ft heavy-duty flat pack container house is the ultimate solution for demanding cross-border projects—contact us now to discuss bulk pricing and customization options.
1. How does this 40Ft unit compare to two combined 20Ft units?
It offers 15-20% lower total cost (production, shipping, assembly) with better structural integrity (fewer connection points), 30% faster assembly, and 25% higher energy efficiency. The single 40Ft unit avoids leakage risks between spliced 20Ft units.
2. Can it be customized with a mezzanine for extra space?
Yes—optional loft conversion kits (steel joists + flooring) add 12-15㎡ of usable space for storage or additional sleeping areas, maximizing footprint efficiency without increasing shipping costs.
3. What is the lead time for bulk export orders (100+ units)?
Standard lead time is 25-30 days (production, inspection, packaging). Expedited production (18-22 days) is available for urgent projects, with dedicated logistics support to major ports worldwide.
4. How to enhance wind resistance in typhoon-prone regions?
Optional anti-typhoon kits include M16 high-strength anchor bolts (embedded 1.2m deep), X-type wall cross supports, and EPDM weatherstripping, boosting wind resistance to 14 levels (≥45m/s) to meet regional building codes.
